Revised 11/8/2018

* * * PLEASE READ LICENSING ABOVE

ADDED 2/1/2018

ADDED 11/6/2018

MY SHARPIE MOUNT FOR THE X-CARVE

* * * PLEASE READ LICENSING ABOVE

WIRE DUCT FOR THE SIDE OF EXTRUSIONS

Suggested orientation on build plate

​(CLICK TO ENLARGE)

    Print Hex side down. NO SUPPORTS.

    The thru holes have a 1 layer fill that spans

    the hole. just punch thru it with the screw.


    MY WIDE GANTRY CLAMP DESIGN

    ​(CLICK TO ENLARGE)

      Overall dimensions of main bracket

      ​3.625" (92.075mm) wide

      0.6875" (17.4625mm) deep

      6.7685" (171.9188mm) tall

      MAIN BODY = 1.1875" (30.1625mm) x 7.644" (194.172mm) x 3.50" (88.90mm)

      INSERTS = 3.00" (76.2mm) x 0.61" (15.494mm) x 1.36" (34.544mm)

      CAP = 0.8847" (22.4718mm) x 0.65" (16.51mm) x 1.0875" (27.6225mm)

      Its a coin..... with a head.

      I designed this from scratch based link below (my file from scratch). 2 lengths. designed to use an M5x30mm hex head screw and an M5 T nut. Also for the knob, I used the bridging technique from makers muse.

      Suggested orientation on build plate

      ​(CLICK TO ENLARGE)

        SAMSUNG S8 RETRO TV PHONE STAND

        THUMB

        These are my design based off of others. I completely remodeled them and redesigned them stronger. a 20mm socket head M5 will clamp them to the rail. an M3 will secure the cover.

        ADDED 2/9/2018

        Recommended printing

        Click to enlarge

        This is my design for a cover to go over an 80mm or 120mm case fan to exhaust the laser fumes thru a 1.5" I.D. shop vac line. has places for zip ties to mount it on 4 sides and a place for the wires to come out. You can stack multiple fans for added force.

        IMPORTANT UPDATE 1/12/2018 - SHIFTED UP FOR STOCK X-CARVE Z AXIS

        ​(SHOWN IN RENDERINGS)

        * * * PLEASE READ LICENSING ABOVE

        REV 1

        1/26/2018

        DRAG KNIFE V4

        MY 80mm CASE FAN ELBOWS

        ADDED 10/17/2018

        MY 80mm AND 120mm CASE FAN EXHAUST COVER

        ADDED 11/5/2018

        $5 donation

        ADDED 2/6/2018

        ALT MAIN BODY THAT USES A METAL STUD FOR THE BEARING POST.

        YOU MUST FABRICATE THE POST.

        MY HO SCALE TRAIN STUFF

        ONLY MAIN PLATE DONE. OTHER PARTS COMING SOON

        MY 1 INCH WIDE SAND PAPER TOOL 

        ADDED 1/24/2018

        MY Z AXIS BRACE

        This is my design for improved strength.

        ADDED 11/5/2018

        ADDED 11/7/2018

        ** revised 2/26/2018. Added a version with modeled supports to help print quality. (huge print improvement!)

        Suggested orientation on build plate

        ​(Spring must be printed on side)

          STOCK SPHERE-O-BOT ALT ARMS

          Originally setup for a shop vac hose

          Here is a quick disconnect mount for the X-CARVE that holds a sharpie, a pen, or pencil.

          A rubber band goes thru the cap and around the hooks. tie knots in the rubber band for adjustable tension. Use M4x10mm thumb screws to secure it to the DeWalt 611 mount. it has 3 different inserts, one for each type.

          * * * PLEASE READ LICENSING ABOVE

          * * * PLEASE READ LICENSING ABOVE

          THIS IS 100% MY DESIGN BUT SIMILAR TO MAKER MUSE'S TEST (LOVE THAT GUY)

          MINE IS A CONSTANT GAP EXCEPT FOR THE VERY TOP AND BOTTTOM.

          ADDED 1/29/2018

          Works with stock X-carve waste board

          Slot spacing

          Min = 70mm

          Max = 110mm

          * * * PLEASE READ LICENSING ABOVE

          1-1/2" SCH 40 PVC PIPE TO 4 IN DUCT FAN FOR FUME EXTRACTION

          MY FINGER SPLINT DESIGN

          Please consider a donation!

          * * * PLEASE READ LICENSING ABOVE

          MY WALL slim MOUNTED EDGE LIGHT BRACKET SYSTEM 

          UNTESTED. ONCE PROVEN IT WILL BE AVAILABLE FOR TURN KEY PURCHASE

          3 SIZES. 4 INCH TALL, 5 INCH TALL, 6 INCH TALL. STL FILES AND STEP FILES.

          ADDED 2/20/2018

          ADDED 1/11/2018

          * * * PLEASE READ LICENSING ABOVE

          revised 12/10/2018: fixed geometry errors and added clearance.

          120mm CASE FAN EXHAUST COVER

          1-1/2" SCH 40 PVC PIPE ADAPTORS AND PARTS

          MY X-CARVE PROJECT BOXES

          VERSION 2 - NO HARDWARE NEEDED

          MY ENDER 3 DRAG CHAIN ASSEMBLY GUIDE

          * * * PLEASE READ LICENSING ABOVE

          * * * PLEASE READ LICENSING ABOVE

          This is for those with tall aftermarket linear rails. The higher it goes, the more it's unsupported by the gantry extrusion. It' can flex. this helps eliminate that. build and print at your own risk. IT REQUIRES DRILLING AND TAPPING THE BACK PLATE OF THE LINEAR RAIL!!!!

          ADDED 2/16/2018

          LIGHT DUTY DRAG KNIFE

          A page for all my HO scale model railroad stuff. I'll be adding to it as I make stuff.

          MY AA AND AAA BATTERY BOXES - STACKABLE

          ADDED 1/17/2018

          ADDED 11/9/2018

          * * * PLEASE READ LICENSING ABOVE

          ADDED 2/12/2019

          ADDED 6/14/2019

          UNTESTED. ONCE PROVEN IT WILL BE AVAILABLE FOR TURN KEY PURCHASE

          * * * PLEASE READ LICENSING ABOVE

          * * * PLEASE READ LICENSING ABOVE

          Licensing: These are available for you to print for free. You may also take the files to someone with a 3D printer and ask them to print a set FOR YOU. * * * Under no circumstances are you allowed to make copies for YOU to sell. These are my product and design. I would like to be compensated for my hard work. Thank you!

          MY NO DRILL OR TAP Z AXIS BRACE

          ADDED 1/17/2018

          MY PEN/PENCIL MOUNT FOR THE X-CARVE

          Here is a vise type clamp that uses a 1/4-20 Nut and tap bolt that fits in my T rail

          Buy me a Pina Colada!

          * * * PLEASE READ LICENSING ABOVE

          Overall dimensions of slot bracket

          ​3.7372" (94.925mm) x 2.60" (66.04mm) x 0.4375" (11.1125mm)

          ADDED 11/13/2018

          Suggested orientation on build plate

          ​(CLICK TO ENLARGE)

            MY GAP TEST FOR 3D PRINTER

            ADDED 7/13/2018

            This is my design for a smart key fob cover for my truck. uses M3 x 16mm screws and M3 nuts. I use a piece of craft foam behind it (DXF and SVG outline included for laser cut) to lock in place and take up excess space.

            Revised 12/4/2018

            increased the size of the nubs that engage in the extrusion for a better grip.

            * * * PLEASE READ LICENSING ABOVE

            The clips are 20mm X 30mm X 17mm

            The covers are 21mm X 19mm x 3.286mm

            IN LIGHT OF MY FINGER INJURY, I DECIDED TO DESIGN A BETTER FINGER SPLINT THAN WHAT THEY GAVE ME.

            ADDED 1/9/2018

            $2 donation

            ADDED 1/10/2018

            ADDED 12/7/2018

            WAITING LIST SIGN UP FORM AND INFORMATION FOR TURN-KEY MOUNT PURCHASE

            SAME AS ABOVE BUT FOR USE WITH

            22mm O.D. X 8mm I.D. X 7mm WIDE BEARINGS.

            NEW!! DC SPINDLE MOUNT VERSION

            * * * PLEASE READ LICENSING ABOVE

            ADDED 2/6/2018

            $1 donation

            ALT2 - WITH A RADIUS FOR HOLDING ROUND STOCK

            ADDED 1/29/2018

            MY GANTRY CLAMP DESIGN

            ALT - WITH A 2.5 DEGREE SLOPED FACE

            MY ENDER 3 UPPER FILAMENT GUIDE WITH BEARING WHEEL AND REMOVEABLE KEEPER

            I love to help others and share my designs. I Don't mind sharing my work. If you enjoy my designs and can spare a dollar or two, awesome! If not, no worries and enjoy the files!

            MY VERSION

            • LARGER FRAME
            • LARGER HOLES FOR MOTOR CABLE
            • BIGGER FOOTPRINT FOR CIRCUIT BOARD (SHOULDN'T WARP)
            • CAN BE PRINTED WITHOUT SUPPORTS
            • REVISED 2/21/2018

            ADDED 7/13/2018

            MY DUST SHOE DESIGN

            ADDED 1/22/2019

            Here is a quick disconnect mount for the X-CARVE that holds a SHARPIE.

            Use M4x10mm thumb screws to secure it to the DeWalt 611 mount.

            ADDED 1/29/2018

            ADDED 2/9/2018

            Y end plate about 2 inches from gantry end plate in picture below.

            * * * PLEASE READ LICENSING ABOVE

            This is for those with tall aftermarket linear rails. The higher it goes, the more it's unsupported by the gantry extrusion. It' can flex. this helps eliminate that. build and print at your own risk. Use M5 or #12 hardware. You will have to make your own links between the 2 sets of brackets.

            * * * PLEASE READ LICENSING ABOVE

            ** revised 1/12/2018. Made the clearance for the belt a little bigger. increased the M3 hole clearance. made the cover universal and symmetrical.

            I designed this from scratch. Meant for 5050 LEDs and 1/8" acrylic panels. Lengths of straight from 3" to 8" in half inch increments. mount with M5 screw. holes for wires to pass thru. panel will be 0.75" longer than the total length of straight pieces on that side. No supports needed.

            Suggested orientation on build plate

            ​(CLICK TO ENLARGE)

              scale the top spacer as needed (yellow)

              THIS IS FOR THE GEN 2 SIDE BOARD. THERE ARE 2 MOUNTING POSITIONS FOR ACCESSOIRES. THESES WILL MOUNT THERE.

              * * * PLEASE READ LICENSING ABOVE

              ADDED 4/25/2019

              Alternative straight joiner with no mounting or wire exit.

              WIRE DUCT FOR THE SIDE OF EXTRUSIONS

              (POST CONSTRUCTION)

              One person has experienced the 30mm hex head bolt slip inside the slot. though this is probably an isolated incident and was only on one end clip, I designed a plug to be glued into place to completely lock the hex head from all side. If you do experience slipping, you can also just flow some super glue into the slot. It will take up all the space. I will test and include 3 of them with all orders once verified.

              MY WALL MOUNTED EDGE LIGHT BRACKET SYSTEM 

              (NOT MY FILES)

              THIS IS FOR THE STOCK Z AXIS TO CLAMP A 4 INCH HOSE TO THE TOP. USE 4 M3 SCREWS TO ASSEMBLE.

              PRE CONSTRUCTION OR OPEN END INSTALL

              * * * PLEASE READ LICENSING ABOVE

              DESIGNS BY PHIL SPHERE-O-BOT MAIN CHASIS

              USES 608ZZ BEARING

              (22mm O.D. X 8mm I.D. X 7mm WIDE)

              ADDED 11/29/2018

              * * * PLEASE READ LICENSING ABOVE

              3D Printing

              then switched to a 4" dust collector line. It reduces to 3" only at the connection.

              * * * PLEASE READ LICENSING ABOVE

              This is my design for various parts that could be helpful for making a laser exhaust system.

              * * * PLEASE READ LICENSING ABOVE

              * * * PLEASE READ LICENSING ABOVE

              1-1/2" SCH 40 PVC PIPE ADAPTORS AND PARTS

               ** CLEARANCE ADDED IN A FEW SPOTS. WILL RETEST.

              DESIGN CHANGE SINCE THIS VIDEO

              MY ENDER 3 DEMON DUCT

              ** NOTE: Multiple spring thicknesses are in the files. I do not yet know which is best.

              * * * PLEASE READ LICENSING ABOVE

              ADDED 1/24/2018

              Use 2x M3x8mm screws, one from either side, into the 2.75mm hole in the hub. is should thread in.

              * * * PLEASE READ LICENSING ABOVE

              Same as above but 1.2mm wall thickness instead of 3mm.

              * * * PLEASE READ LICENSING ABOVE

              THIS IS 100% MY DESIGN AND CONCEPT FOR A DRAG KNIFE BEARING SETUP.

              USE 16mm O.D. X 8mm I.D. X 5mm WIDE BEARINGS.

              This is a gentleman who needed a prop for a mini model. a couple of variations. As one piece and 3 pieces by themselves.

              REVED 11/30/2018

              MY SPHERE-O-BOT DESIGN

              * * * PLEASE READ LICENSING ABOVE

              FINGER

              STICKS DOWN ONLY 3mm BELOW 20X20 EXTRUSION

              Here is a quick disconnect mount for the X-CARVE that holds a pen or pencil.

              A rubber band goes thru the cap and around the hooks. tie knots in the rubber band for adjustable tension. Use M4x10mm thumb screws to secure it to the DeWalt 611 mount. The pencil may need to be shimmed with paper wrapped around it to ensure a good fit since it's made to fit pens also.

              Buy me a shot!

              ADDED 4/16/2019

              McMaster-Carr strip brush 3ft

              Part Number 7900T5

              This is for the Ender 3 3D printer. It uses a 16mm O.D. x 8mm I.D. x 5mm wide bearing. I included the STEP file so you can modify it in Fusion 360 if need be. This is 100% my design. use M3 screw.

              bridging technique from makers muse.

              MY (WELL... NOT MY) HANGING SAC

              ADDED 1/18/2018

              * * * PLEASE READ LICENSING ABOVE

              A THRU FLANGE FOR 1.5" SCH 40 PVC PIPE

              DESIGNS BY PHIL, LLC

              NEW - 2/19/2018

              I tension my 9mm wide 3GT3 belts to 3.8lbs at an inch lift in the middle of a 1000mm rail. This is reference only. I am not responsible for damage to your machine if you use my numbers.

              WAITING LIST SIGN UP FORM AND INFORMATION FOR TURN-KEY END CLIPS

              * * * PLEASE READ LICENSING ABOVE

              * * * PLEASE READ LICENSING ABOVE

              DRAG KNIFE V5

              VERSION 3 - 608zz BEARING AND LOWER PROFILE

              $20 donation

              $10 donation

              This is a gentleman who needed a prop for a mini model. a couple of variations. without the loops, without the grip detail. loops by themselves.

              * * *NEW SHIELD AND PORT PARTS DESIGN FOR EASIER PRINTING

              * * * PLEASE READ LICENSING ABOVE

              * * * PLEASE READ LICENSING ABOVE

              MY T RAIL SIDEWAYS CLAMP

              * * * PLEASE READ LICENSING ABOVE

              HEAD COUNT COIN

              * * * PLEASE READ LICENSING ABOVE

              * * * PLEASE READ LICENSING ABOVE

              ADDED 1/9/2018

              * * * PLEASE READ LICENSING ABOVE

              * * * THE SHIELD IS NOT A REPLACEMENT FOR SAFETY GLASSES!!! YOU SHOULD STILL WEAR THE APPROPRIATE SAFETY GLASSES!! I AM NOT RESPONSIBLE FOR YOUR LACK OF SAFETY. USE AT YOUR OWN RISK!

              This is for a fellow 3D printer who needed a little help with his junk. It's made from a combination of a thingiverse model and some of my solid modeling. 

              This is my design for 80mm case fan elbows. 45 degrees and 90. one style will link 2 fans together and another will mount 1 fan to a fan opening. The purpose is to keep the fans bearings in the correct orientation. Some bearings will wear out prematurely from hanging vertically.

              THIS IS 100% MY DESIGN... NO ONE ELSE HAS ANYTHING LIKE IT.

              IT'S FOR MOUNTING THE DUST SHOE ABOVE TO THE GANTRY OF THE X-CARVE AND CAN BE USED WITH EITHER THE 20mm EXTRUSION OR THE 1 INCH EXTRUSION.

              SAME AS ABOVE BUT MORE MEAT AROUND THE BEARING AND MORE RELIEF FOR THE NUTS.

              USE 16mm O.D. X 8mm I.D. X 5mm WIDE BEARINGS.

              * * * PLEASE READ LICENSING ABOVE

              These are stackable and have a cap. No ramps inside to get jammed up in. maximum storage room. Has letter A inserts to print a different color. Glue on the RED side cover after fit tested.

              THIS IS 100% MY DESIGN... NO ONE ELSE HAS ANYTHING LIKE IT.

              IT'S FOR MOUNTING THE DUST SHOE ABOVE TO THE GANTRY OF THE X-CARVE AND CAN BE USED WITH EITHER THE 20mm EXTRUSION OR THE 1 INCH EXTRUSION. THIS IS FOR WIDER Z CARRIAGES. 2 VERSIONS, ONE WITH A 5.14" GAP BETWEEN THE BRACKETS, THE OTHER 3.6" BETWEEN, BUT STRONGER.

              UNTESTED. ONCE PROVEN IT WILL BE AVAILABLE FOR TURN KEY PURCHASE

              * * * PLEASE READ LICENSING ABOVE

              USE MAIN PLATE, SHIELD, AND PORT PARTS FROM ABOVE

              ADDED 1/26/2018

              TRASH TOOL

              MY 9mm TO 10mm BELT END CLIPS FOR THE X-CARVE

              THIS IS 100% MY DESIGN. IT FITS A STANDARD SAMSUNG S8 WITH A OTTER BOX COMMUTER CASE. IT HAS A PULL OUT KICKSTAND.

              * * * PLEASE READ LICENSING ABOVE

              THIS IS 100% MY DESIGN BUT BASED OFF OF THE NEW BRIT WORKSHOP DESIGN.

              IT USES 0.50" THICK ACRYLIC AND EASY TRIM BRUSH STRIPS FROM

              MCMASTER-CARR

              MY ALL-IN-ONE SHARPIE/PEN/PENCIL MOUNT FOR THE X-CARVE

              SCREW IN (M5 x 8mm BUTTON HEAD PLUS T NUTS) 20X20 AND 20X40

              ADDED 2/2/2018

              ADDED 2/21/2018

              * MUST BE PRINTED AS SHOWN FOR MAX STRENGTH

              Click to enlarge

              Examples:
              You printing for yourself = YES
              You printing for a friend = YES
              You paying a friend to print for you = YES
              You printing 2 and selling 1 = NO
              You telling people you can print it for a price = NO
              You putting them for sale on your site = I WILL HUNT YOU DOWN…

              MY VERSION OF THE JTECH FAN MOUNT

              ADDED 1/19/2018

              Use the included zip ties to clamp the interlocked belt teeth together. 2 per belt end. The belt end clip should be close enough to the end plate that you can home the machine without hitting the clip. You may want to put the tensioner side on the back of the machine.

              ADDED 1/4/2019

              THIS IS 100% MY DESIGN. THEY FIT 20X20 AND 20X40 EXTRUSIONS.

              Laser proof acrylic should be 1.625" x 3.625" x .185" thick

              FLEXIBLE WHEEL STEADY REST DESIGN

              MY X-CARVE Z TOP PLATE HOSE MOUNT

              Give me your couch change!

              ADDED 3/23/2018

              DESIGN CHANGE SINCE PICTURES OF PRINTED MOUNT BELOW

              MOUNTING THE LASER DRIVER (Click to enlarge)

              When using 20mm extrusion, a 2.7mm thick shim is needed on the bottom.

              Revised 11/8/2018

              DRAG KNIFE V6

              THIS IS 100% MY DESIGN... NO ONE ELSE HAS ANYTHING LIKE IT.

              IT'S BASED OFF OF THE JJROBOTS ONE BUT MAKE THE X AND Z AXIS ADJUSTABLE.

              * * * PLEASE READ LICENSING ABOVE

              NOT TESTED. MEASURE BEFORE PRINTING WHICH YOU NEED.

              A2019 TOYOTA TACOMA SMART KEY COVERS

              Buy me a beer!

              ANIMAL CONTROL SNARE

              ADDED 1/9/2018

              I DESIGN IN INCHES USUALLY SO YOU MAY HAVE TO SCALE BY 25.4

              Revised 11/6/2018

              This is for the Ender 3 3D printer. In the front is the ribbon cable that leads to the display. There are clips available for that but none that can also fit an SD card adaptor ribbon cable too. Bend the SD adaptor ribbon cable into a C shape and slide it into the clip first. then the display cable the same way. This design has not been tested yet, but I will very soon. I included the STEP file so you can modify it in Fusion 360 if need be.

              Revised 11/8/2018

              80mm CASE FAN EXHAUST COVER

              SNAP IN

              ADDED 1/7/2019

              Suggested orientation on build plate

              ​(clip must be printed on side)

                Buy me dinner!

                REV 1

                1/26/2018

                This is for rotary cnc work where the part becomes an uneven surface. This is conceptual only, not tested. Use TPU for the wheels and pivot bar. the rest can be PLA. I might machine a base for mine out of aluminum. I included an STL file with all the parts in place (an assembly), which shouldn't be printed and is for reference only. * * * USES 608 BEARINGS (8 X 22 X 7)

                AN EASY WAY TO MAKE A DECENT FUME EXTRACTOR

                Assembly diagram

                Click to enlarge

                This section will be dedicated to Items specifically designed to be 3D printed. Some will have Buy buttons for those who don't have access to a 3D printer.

                * * * PLEASE READ LICENSING ABOVE

                REV 2 CHANGE NOTES - 4/5/2019

                • RESHAPED THE KICKSTAND
                • ADDED CAR BASE
                • MADE PHONE AREA  DEEPER
                • PUT A RETAINMENT BUMP TO KEEP PHONE IN

                I designed this from scratch based off of the looks of the bullseye but in no way used his files to create this. This is 100% my file. It should fit his base. I have tested it.

                Overall dimensions of lip bracket

                ​3.7372" (94.925mm) x 2.3438" (59.5313mm) x 0.4375" (11.1125mm)

                MY ENDER 3 VIDEO CABLE PLUS SD ADAPTOR CABLE CLIP

                UNTESTED. ONCE PROVEN IT WILL BE AVAILABLE FOR TURN KEY PURCHASE

                * * * PLEASE READ LICENSING ABOVE

                WORKS WITH THIS STYLE OF DUCT FAN

                ADDED 1/26/2018

                ALT3 - WITH A 90 DEGREE CORNER NOTCH FOR HOLDING

                MY JTECH QUICK DISCONNECT MOUNT FOR THE X-CARVE

                ADDED 2/16/2018

                VERSION 2 - FOR UNDER 20X40 Y AXIS RAIL

                ADDED 1/9/2018

                * * * PLEASE READ LICENSING ABOVE

                * * * PLEASE READ LICENSING ABOVE

                * * * PLEASE READ LICENSING ABOVE

                Like my designs? Buy me a beer below!!!