ADDED 2/1/2018

MY SHARPIE MOUNT FOR THE X-CARVE

WIRE DUCT FOR THE SIDE OF EXTRUSIONS

Suggested orientation on build plate

​(CLICK TO ENLARGE)

    DRAG KNIFE V6

    THIS IS 100% MY DESIGN... NO ONE ELSE HAS ANYTHING LIKE IT.

    IT'S BASED OFF OF THE JJROBOTS ONE BUT MAKE THE X AND Z AXIS ADJUSTABLE.

    * * * PLEASE READ LICENSING ABOVE

    NOT TESTED. MEASURE BEFORE PRINTING WHICH YOU NEED.

    Assembly diagram

    Click to enlarge

    This section will be dedicated to Items specifically designed to be 3D printed. Some will have Buy buttons for those who don't have access to a 3D printer.

    MY JTECH QUICK DISCONNECT MOUNT FOR THE X-CARVE

    * * * PLEASE READ LICENSING ABOVE

    ADDED 1/9/2018

    * * * PLEASE READ LICENSING ABOVE

    * * * THE SHIELD IS NOT A REPLACEMENT FOR SAFETY GLASSES!!! YOU SHOULD STILL WEAR THE APPROPRIATE SAFETY GLASSES!! I AM NOT RESPONSIBLE FOR YOUR LACK OF SAFETY. USE AT YOUR OWN RISK!

    * * * PLEASE READ LICENSING ABOVE

    The clips are 20mm X 30mm X 17mm

    The covers are 21mm X 19mm x 3.286mm

    IN LIGHT OF MY FINGER INJURY, I DECIDED TO DESIGN A BETTER FINGER SPLINT THAN WHAT THEY GAVE ME.

    ADDED 1/9/2018

    $2 donation

    ADDED 1/9/2018

    * * * PLEASE READ LICENSING ABOVE

    * * * PLEASE READ LICENSING ABOVE

    This is for a fellow 3D printer who needed a little help with his junk. It's made from a combination of a thingiverse model and some of my solid modeling. 

    This is my design for 80mm case fan elbows. 45 degrees and 90. one style will link 2 fans together and another will mount 1 fan to a fan opening. The purpose is to keep the fans bearings in the correct orientation. Some bearings will wear out prematurely from hanging vertically.

    UNTESTED. ONCE PROVEN IT WILL BE AVAILABLE FOR TURN KEY PURCHASE

    * * * PLEASE READ LICENSING ABOVE

    MY WIDE GANTRY CLAMP DESIGN

    UNTESTED. ONCE PROVEN IT WILL BE AVAILABLE FOR TURN KEY PURCHASE

    MY VERSION OF THE JTECH FAN MOUNT

    ADDED 1/19/2018

    * * * PLEASE READ LICENSING ABOVE

    ** revised 2/26/2018. Added a version with modeled supports to help print quality. (huge print improvement!)

    Suggested orientation on build plate

    ​(Spring must be printed on side)

      STOCK SPHERE-O-BOT ALT ARMS

      Originally setup for a shop vac hose

      MY X-CARVE Z TOP PLATE HOSE MOUNT

      USE MAIN PLATE, SHIELD, AND PORT PARTS FROM ABOVE

      ADDED 1/26/2018

      $10 donation

      Buy me dinner!

      REV 1

      1/26/2018

      Overall dimensions of slot bracket

      ​3.7372" (94.925mm) x 2.60" (66.04mm) x 0.4375" (11.1125mm)

      Recommended printing

      Click to enlarge

      This is for those with tall aftermarket linear rails. The higher it goes, the more it's unsupported by the gantry extrusion. It' can flex. this helps eliminate that. build and print at your own risk. IT REQUIRES DRILLING AND TAPPING THE BACK PLATE OF THE LINEAR RAIL!!!!

      * * *NEW SHIELD AND PORT PARTS DESIGN FOR EASIER PRINTING

      * * * PLEASE READ LICENSING ABOVE

      Here is a quick disconnect mount for the X-CARVE that holds a sharpie, a pen, or pencil.

      A rubber band goes thru the cap and around the hooks. tie knots in the rubber band for adjustable tension. Use M4x10mm thumb screws to secure it to the DeWalt 611 mount. it has 3 different inserts, one for each type.

      * * * PLEASE READ LICENSING ABOVE

      AN EASY WAY TO MAKE A DECENT FUME EXTRACTOR

      ADDED 7/13/2018

      MY DUST SHOE DESIGN

      This is my design for various parts that could be helpful for making a laser exhaust system.

      MY GAP TEST FOR 3D PRINTER

      ADDED 2/16/2018

      LIGHT DUTY DRAG KNIFE

      * * * PLEASE READ LICENSING ABOVE

      ADDED 2/9/2018

      A THRU FLANGE FOR 1.5" SCH 40 PVC PIPE

      Y end plate about 2 inches from gantry end plate in picture below.

      * * * PLEASE READ LICENSING ABOVE

      * * * PLEASE READ LICENSING ABOVE

      THIS IS 100% MY DESIGN BUT BASED OFF OF THE NEW BRIT WORKSHOP DESIGN.

      IT USES 0.50" THICK ACRYLIC AND EASY TRIM BRUSH STRIPS FROM

      MCMASTER-CARR

      MY ALL-IN-ONE SHARPIE/PEN/PENCIL MOUNT FOR THE X-CARVE

      SCREW IN (M5 x 8mm BUTTON HEAD PLUS T NUTS) 20X20 AND 20X40

      ADDED 1/9/2018

      * * * PLEASE READ LICENSING ABOVE

      SAME AS ABOVE BUT FOR USE WITH

      22mm O.D. X 8mm I.D. X 7mm WIDE BEARINGS.

      WIRE DUCT FOR THE SIDE OF EXTRUSIONS

      (POST CONSTRUCTION)

      One person has experienced the 30mm hex head bolt slip inside the slot. though this is probably an isolated incident and was only on one end clip, I designed a plug to be glued into place to completely lock the hex head from all side. If you do experience slipping, you can also just flow some super glue into the slot. It will take up all the space. I will test and include 3 of them with all orders once verified.

      ONLY MAIN PLATE DONE. OTHER PARTS COMING SOON

      ADDED 1/26/2018

      Like my designs? Buy me a beer below!!!

      SAMSUNG S8 RETRO TV PHONE STAND

      DRAG KNIFE V5

      ADDED 2/6/2018

      $1 donation

      ALT2 - WITH A RADIUS FOR HOLDING ROUND STOCK

      Use the included zip ties to clamp the interlocked belt teeth together. 2 per belt end. The belt end clip should be close enough to the end plate that you can home the machine without hitting the clip. You may want to put the tensioner side on the back of the machine.

      THIS IS 100% MY DESIGN. THEY FIT 20X20 AND 20X40 EXTRUSIONS.

      Laser proof acrylic should be 1.625" x 3.625" x .185" thick

      FINGER

      McMaster-Carr strip brush 3ft

      Part Number 7900T5

      * * * PLEASE READ LICENSING ABOVE

      * * * PLEASE READ LICENSING ABOVE

      DESIGN CHANGE SINCE PICTURES OF PRINTED MOUNT BELOW

      MOUNTING THE LASER DRIVER (Click to enlarge)

      THIS IS 100% MY DESIGN BUT SIMILAR TO MAKER MUSE'S TEST (LOVE THAT GUY)

      MINE IS A CONSTANT GAP EXCEPT FOR THE VERY TOP AND BOTTTOM.

      ADDED 1/29/2018

      1-1/2" SCH 40 PVC PIPE ADAPTORS AND PARTS

      ADDED 1/17/2018

      Please consider a donation!

      MY 80mm CASE FAN ELBOWS

      Suggested orientation on build plate

      ​(CLICK TO ENLARGE)

        scale the top spacer as needed (yellow)

        THIS IS FOR THE GEN 2 SIDE BOARD. THERE ARE 2 MOUNTING POSITIONS FOR ACCESSOIRES. THESES WILL MOUNT THERE.

        * * * PLEASE READ LICENSING ABOVE

        * * * PLEASE READ LICENSING ABOVE

        UNTESTED. ONCE PROVEN IT WILL BE AVAILABLE FOR TURN KEY PURCHASE

        MY 80mm AND 120mm CASE FAN EXHAUST COVER

        $5 donation

        * * * PLEASE READ LICENSING ABOVE

        THIS IS 100% MY DESIGN AND CONCEPT FOR A DRAG KNIFE BEARING SETUP.

        USE 16mm O.D. X 8mm I.D. X 5mm WIDE BEARINGS.

        ADDED 2/2/2018

        ADDED 2/21/2018

        ALT3 - WITH A 90 DEGREE CORNER NOTCH FOR HOLDING

        * * * PLEASE READ LICENSING ABOVE

        Licensing: These are available for you to print for free. You may also take the files to someone with a 3D printer and ask them to print a set FOR YOU. * * * Under no circumstances are you allowed to make copies for YOU to sell. These are my product and design. I would like to be compensated for my hard work. Thank you!

        MY NO DRILL OR TAP Z AXIS BRACE

        Examples:
        You printing for yourself = YES
        You printing for a friend = YES
        You paying a friend to print for you = YES
        You printing 2 and selling 1 = NO
        You telling people you can print it for a price = NO
        You putting them for sale on your site = I WILL HUNT YOU DOWN…

        MY SPHERE-O-BOT DESIGN

        THIS IS FOR THE STOCK Z AXIS TO CLAMP A 4 INCH HOSE TO THE TOP. USE 4 M3 SCREWS TO ASSEMBLE.

        PRE CONSTRUCTION OR OPEN END INSTALL

        * * * PLEASE READ LICENSING ABOVE

        THIS IS 100% MY DESIGN... NO ONE ELSE HAS ANYTHING LIKE IT.

        IT'S FOR MOUNTING THE DUST SHOE ABOVE TO THE GANTRY OF THE X-CARVE AND CAN BE USED WITH EITHER THE 20mm EXTRUSION OR THE 1 INCH EXTRUSION. THIS IS FOR WIDER Z CARRIAGES. 2 VERSIONS, ONE WITH A 5.14" GAP BETWEEN THE BRACKETS, THE OTHER 3.6" BETWEEN, BUT STRONGER.

        Here is a vise type clamp that uses a 1/4-20 Nut and tap bolt that fits in my T rail

        Buy me a Pina Colada!

        $20 donation

        MY VERSION

        • LARGER FRAME
        • LARGER HOLES FOR MOTOR CABLE
        • BIGGER FOOTPRINT FOR CIRCUIT BOARD (SHOULDN'T WARP)
        • CAN BE PRINTED WITHOUT SUPPORTS
        • REVISED 2/21/2018

        Give me your couch change!

        ADDED 3/23/2018

        3D Printing

        then switched to a 4" dust collector line. It reduces to 3" only at the connection.

        When using 20mm extrusion, a 2.7mm thick shim is needed on the bottom.

        MY (WELL... NOT MY) HANGING SAC

        MY T RAIL SIDEWAYS CLAMP

        * * * PLEASE READ LICENSING ABOVE

        ADDED 1/18/2018

        * * * PLEASE READ LICENSING ABOVE

        ADDED 7/13/2018

        1-1/2" SCH 40 PVC PIPE TO 4 IN DUCT FAN FOR FUME EXTRACTION

        * * * PLEASE READ LICENSING ABOVE

        MY FINGER SPLINT DESIGN

         ** CLEARANCE ADDED IN A FEW SPOTS. WILL RETEST.

        NEW - 2/19/2018

        I tension my 9mm wide 3GT3 belts to 3.8lbs at an inch lift in the middle of a 1000mm rail. This is reference only. I am not responsible for damage to your machine if you use my numbers.

        ADDED 1/10/2018

        WAITING LIST SIGN UP FORM AND INFORMATION FOR TURN-KEY MOUNT PURCHASE

        * * * PLEASE READ LICENSING ABOVE

        This is for those with tall aftermarket linear rails. The higher it goes, the more it's unsupported by the gantry extrusion. It' can flex. this helps eliminate that. build and print at your own risk. Use M5 or #12 hardware. You will have to make your own links between the 2 sets of brackets.

        * * * PLEASE READ LICENSING ABOVE

        ** revised 1/12/2018. Made the clearance for the belt a little bigger. increased the M3 hole clearance. made the cover universal and symmetrical.

        * * * PLEASE READ LICENSING ABOVE

        DRAG KNIFE V4

        ADDED 1/29/2018

        WAITING LIST SIGN UP FORM AND INFORMATION FOR TURN-KEY END CLIPS

        * * * PLEASE READ LICENSING ABOVE

        ADDED 2/6/2018

        ALT MAIN BODY THAT USES A METAL STUD FOR THE BEARING POST.

        YOU MUST FABRICATE THE POST.

        ADDED 2/16/2018

        * * * PLEASE READ LICENSING ABOVE

        REV 1 CHANGE NOTES - 1/30/2018

        • MADE THE KICKSTAND TABS LARGER
        • ADDED MATERIAL AROUND KS TAB ENGAGEMENT
        • MADE PHONE AREA .063" DEEPER
        • MADE SCREEN OPENING .063" TALLER
        • ADDED A LITTLE DEPTH TO THE BACK
        • MADE THE KICKSTAND ANGLE MORE

        ** NOTE: Multiple spring thicknesses are in the files. I do not yet know which is best.

        ADDED 1/24/2018

        Buy me a beer!

        ​(CLICK TO ENLARGE)

          Overall dimensions of main bracket

          ​3.625" (92.075mm) wide

          0.6875" (17.4625mm) deep

          6.7685" (171.9188mm) tall

          MAIN BODY = 1.1875" (30.1625mm) x 7.644" (194.172mm) x 3.50" (88.90mm)

          INSERTS = 3.00" (76.2mm) x 0.61" (15.494mm) x 1.36" (34.544mm)

          CAP = 0.8847" (22.4718mm) x 0.65" (16.51mm) x 1.0875" (27.6225mm)

          WORKS WITH THIS STYLE OF DUCT FAN

          * * * PLEASE READ LICENSING ABOVE

          IMPORTANT UPDATE 1/12/2018 - SHIFTED UP FOR STOCK X-CARVE Z AXIS

          ​(SHOWN IN RENDERINGS)

          * * * PLEASE READ LICENSING ABOVE

          REV 1

          1/26/2018

          Works with stock X-carve waste board

          Slot spacing

          Min = 70mm

          Max = 110mm

          Here is a quick disconnect mount for the X-CARVE that holds a SHARPIE.

          Use M4x10mm thumb screws to secure it to the DeWalt 611 mount.

          ADDED 10/17/2018

          DESIGNS BY PHIL, LLC

          UNTESTED. ONCE PROVEN IT WILL BE AVAILABLE FOR TURN KEY PURCHASE

          3 SIZES. 4 INCH TALL, 5 INCH TALL, 6 INCH TALL. STL FILES AND STEP FILES.

          ADDED 2/20/2018

          ADDED 1/11/2018

          * * * PLEASE READ LICENSING ABOVE

          Overall dimensions of lip bracket

          ​3.7372" (94.925mm) x 2.3438" (59.5313mm) x 0.4375" (11.1125mm)

          DESIGN CHANGE SINCE THIS VIDEO

          I DESIGN IN INCHES USUALLY SO YOU MAY HAVE TO SCALE BY 25.4

          THIS IS 100% MY DESIGN... NO ONE ELSE HAS ANYTHING LIKE IT.

          IT'S FOR MOUNTING THE DUST SHOE ABOVE TO THE GANTRY OF THE X-CARVE AND CAN BE USED WITH EITHER THE 20mm EXTRUSION OR THE 1 INCH EXTRUSION.

          SAME AS ABOVE BUT MORE MEAT AROUND THE BEARING AND MORE RELIEF FOR THE NUTS.

          USE 16mm O.D. X 8mm I.D. X 5mm WIDE BEARINGS.

          * * * PLEASE READ LICENSING ABOVE

          120mm CASE FAN EXHAUST COVER

          1-1/2" SCH 40 PVC PIPE ADAPTORS AND PARTS

          MY X-CARVE PROJECT BOXES

          80mm CASE FAN EXHAUST COVER

          SNAP IN

          NEW!! DC SPINDLE MOUNT VERSION

          ADDED 1/24/2018

          MY Z AXIS BRACE

          This is my design for improved strength.

          * MUST BE PRINTED AS SHOWN FOR MAX STRENGTH

          Click to enlarge

          Suggested orientation on build plate

          ​(clip must be printed on side)

            THUMB

            These are my design based off of others. I completely remodeled them and redesigned them stronger. a 20mm socket head M5 will clamp them to the rail. an M3 will secure the cover.

            ADDED 2/9/2018

            ADDED 1/17/2018

            MY PEN/PENCIL MOUNT FOR THE X-CARVE

            * * * PLEASE READ LICENSING ABOVE

            ADDED 1/29/2018

            MY GANTRY CLAMP DESIGN

            ALT - WITH A 2.5 DEGREE SLOPED FACE

            Here is a quick disconnect mount for the X-CARVE that holds a pen or pencil.

            A rubber band goes thru the cap and around the hooks. tie knots in the rubber band for adjustable tension. Use M4x10mm thumb screws to secure it to the DeWalt 611 mount. The pencil may need to be shimmed with paper wrapped around it to ensure a good fit since it's made to fit pens also.

            Buy me a shot!

            DESIGNS BY PHIL SPHERE-O-BOT MAIN CHASIS

            This is my design for a cover to go over an 80mm or 120mm case fan to exhaust the laser fumes thru a 1.5" I.D. shop vac line. has places for zip ties to mount it on 4 sides and a place for the wires to come out. You can stack multiple fans for added force.

            I love to help others and share my designs. I Don't mind sharing my work. If you enjoy my designs and can spare a dollar or two, awesome! If not, no worries and enjoy the files!

            * * * PLEASE READ LICENSING ABOVE

            MY 9mm TO 10mm BELT END CLIPS FOR THE X-CARVE

            THIS IS 100% MY DESIGN. IT FITS A STANDARD SAMSUNG S8 WITH A OTTER BOX COMMUTER CASE. IT HAS A PULL OUT KICKSTAND.

            * * * PLEASE READ LICENSING ABOVE