MY ENDER 3 DEMON DUCT

** NOTE: Multiple spring thicknesses are in the files. I do not yet know which is best.

* * * PLEASE READ LICENSING ABOVE

ADDED 1/24/2018

Use 2x M3x8mm screws, one from either side, into the 2.75mm hole in the hub. is should thread in.

Buy me a beer!

ADDED 1/9/2018

* * * PLEASE READ LICENSING ABOVE

* * * PLEASE READ LICENSING ABOVE

This is for a fellow 3D printer who needed a little help with his junk. It's made from a combination of a thingiverse model and some of my solid modeling. 

This is my design for 80mm case fan elbows. 45 degrees and 90. one style will link 2 fans together and another will mount 1 fan to a fan opening. The purpose is to keep the fans bearings in the correct orientation. Some bearings will wear out prematurely from hanging vertically.

UNTESTED. ONCE PROVEN IT WILL BE AVAILABLE FOR TURN KEY PURCHASE

* * * PLEASE READ LICENSING ABOVE

MY WIDE GANTRY CLAMP DESIGN

​(CLICK TO ENLARGE)

    Overall dimensions of main bracket

    ​3.625" (92.075mm) wide

    0.6875" (17.4625mm) deep

    6.7685" (171.9188mm) tall

    MAIN BODY = 1.1875" (30.1625mm) x 7.644" (194.172mm) x 3.50" (88.90mm)

    INSERTS = 3.00" (76.2mm) x 0.61" (15.494mm) x 1.36" (34.544mm)

    CAP = 0.8847" (22.4718mm) x 0.65" (16.51mm) x 1.0875" (27.6225mm)

    WORKS WITH THIS STYLE OF DUCT FAN

    SAME AS ABOVE BUT FOR USE WITH

    22mm O.D. X 8mm I.D. X 7mm WIDE BEARINGS.

    WIRE DUCT FOR THE SIDE OF EXTRUSIONS

    (POST CONSTRUCTION)

    One person has experienced the 30mm hex head bolt slip inside the slot. though this is probably an isolated incident and was only on one end clip, I designed a plug to be glued into place to completely lock the hex head from all side. If you do experience slipping, you can also just flow some super glue into the slot. It will take up all the space. I will test and include 3 of them with all orders once verified.

    ONLY MAIN PLATE DONE. OTHER PARTS COMING SOON

    MY 1 INCH WIDE SAND PAPER TOOL 

    ADDED 1/26/2018

    Like my designs? Buy me a beer below!!!

    * * * PLEASE READ LICENSING ABOVE

    MY VERSION OF THE JTECH FAN MOUNT

    ADDED 1/19/2018

    VERSION 2 - NO HARDWARE NEEDED

    MY ENDER 3 DRAG CHAIN ASSEMBLY GUIDE

    ADDED 11/7/2018

    Suggested orientation on build plate

    ​(clip must be printed on side)

      THUMB

      These are my design based off of others. I completely remodeled them and redesigned them stronger. a 20mm socket head M5 will clamp them to the rail. an M3 will secure the cover.

      ADDED 2/9/2018

      ADDED 1/17/2018

      MY PEN/PENCIL MOUNT FOR THE X-CARVE

      Here is a vise type clamp that uses a 1/4-20 Nut and tap bolt that fits in my T rail

      Buy me a Pina Colada!

      ADDED 3/23/2018

      3D Printing

      then switched to a 4" dust collector line. It reduces to 3" only at the connection.

      * * * PLEASE READ LICENSING ABOVE

      McMaster-Carr strip brush 3ft

      Part Number 7900T5

      This is for the Ender 3 3D printer. It uses a 16mm O.D. x 8mm I.D. x 5mm wide bearing. I included the STEP file so you can modify it in Fusion 360 if need be. This is 100% my design. use M3 screw.

      bridging technique from makers muse.

      * * * PLEASE READ LICENSING ABOVE

      * * * PLEASE READ LICENSING ABOVE

      This is for those with tall aftermarket linear rails. The higher it goes, the more it's unsupported by the gantry extrusion. It' can flex. this helps eliminate that. build and print at your own risk. IT REQUIRES DRILLING AND TAPPING THE BACK PLATE OF THE LINEAR RAIL!!!!

      * * *NEW SHIELD AND PORT PARTS DESIGN FOR EASIER PRINTING

      * * * PLEASE READ LICENSING ABOVE

      Here is a quick disconnect mount for the X-CARVE that holds a sharpie, a pen, or pencil.

      A rubber band goes thru the cap and around the hooks. tie knots in the rubber band for adjustable tension. Use M4x10mm thumb screws to secure it to the DeWalt 611 mount. it has 3 different inserts, one for each type.

      * * * PLEASE READ LICENSING ABOVE

      * * * PLEASE READ LICENSING ABOVE

      DESIGN CHANGE SINCE PICTURES OF PRINTED MOUNT BELOW

      MOUNTING THE LASER DRIVER (Click to enlarge)

      AN EASY WAY TO MAKE A DECENT FUME EXTRACTOR

      ADDED 7/13/2018

      MY DUST SHOE DESIGN

      MY 9mm TO 10mm BELT END CLIPS FOR THE X-CARVE

      THIS IS 100% MY DESIGN. IT FITS A STANDARD SAMSUNG S8 WITH A OTTER BOX COMMUTER CASE. IT HAS A PULL OUT KICKSTAND.

      When using 20mm extrusion, a 2.7mm thick shim is needed on the bottom.

      MY (WELL... NOT MY) HANGING SAC

      Revised 11/8/2018

      * * * PLEASE READ LICENSING ABOVE

      IMPORTANT UPDATE 1/12/2018 - SHIFTED UP FOR STOCK X-CARVE Z AXIS

      ​(SHOWN IN RENDERINGS)

      * * * PLEASE READ LICENSING ABOVE

      REV 1

      1/26/2018

      THIS IS 100% MY DESIGN BUT SIMILAR TO MAKER MUSE'S TEST (LOVE THAT GUY)

      MINE IS A CONSTANT GAP EXCEPT FOR THE VERY TOP AND BOTTTOM.

      ADDED 1/29/2018

      Works with stock X-carve waste board

      Slot spacing

      Min = 70mm

      Max = 110mm

      Here is a quick disconnect mount for the X-CARVE that holds a SHARPIE.

      Use M4x10mm thumb screws to secure it to the DeWalt 611 mount.

      MY T RAIL SIDEWAYS CLAMP

      * * * PLEASE READ LICENSING ABOVE

      ADDED 1/18/2018

      * * * PLEASE READ LICENSING ABOVE

      This is my design for various parts that could be helpful for making a laser exhaust system.

      MY GAP TEST FOR 3D PRINTER

      ADDED 2/16/2018

      LIGHT DUTY DRAG KNIFE

      A page for all my HO scale model railroad stuff. I'll be adding to it as I make stuff.

      * * * PLEASE READ LICENSING ABOVE

      ADDED 7/13/2018

      DRAG KNIFE V4

      ADDED 1/29/2018

      1-1/2" SCH 40 PVC PIPE TO 4 IN DUCT FAN FOR FUME EXTRACTION

      * * * PLEASE READ LICENSING ABOVE

      * * * PLEASE READ LICENSING ABOVE

      * * * PLEASE READ LICENSING ABOVE

      MY AA AND AAA BATTERY BOXES - STACKABLE

      MY FINGER SPLINT DESIGN

      ADDED 2/9/2018

      1-1/2" SCH 40 PVC PIPE ADAPTORS AND PARTS

      ADDED 1/17/2018

      Please consider a donation!

      A THRU FLANGE FOR 1.5" SCH 40 PVC PIPE

      ADDED 11/9/2018

       ** CLEARANCE ADDED IN A FEW SPOTS. WILL RETEST.

      MY 80mm CASE FAN ELBOWS

      Y end plate about 2 inches from gantry end plate in picture below.

      * * * PLEASE READ LICENSING ABOVE

      ADDED 10/17/2018

      Revised 11/8/2018

      * * * PLEASE READ LICENSING ABOVE

      ADDED 2/1/2018

      ADDED 11/6/2018

      MY SHARPIE MOUNT FOR THE X-CARVE

      * * * PLEASE READ LICENSING ABOVE

      WIRE DUCT FOR THE SIDE OF EXTRUSIONS

      Suggested orientation on build plate

      ​(CLICK TO ENLARGE)

        DRAG KNIFE V6

        THIS IS 100% MY DESIGN... NO ONE ELSE HAS ANYTHING LIKE IT.

        IT'S BASED OFF OF THE JJROBOTS ONE BUT MAKE THE X AND Z AXIS ADJUSTABLE.

        * * * PLEASE READ LICENSING ABOVE

        NOT TESTED. MEASURE BEFORE PRINTING WHICH YOU NEED.

        Assembly diagram

        Click to enlarge

        This section will be dedicated to Items specifically designed to be 3D printed. Some will have Buy buttons for those who don't have access to a 3D printer.

        MY JTECH QUICK DISCONNECT MOUNT FOR THE X-CARVE

        * * * PLEASE READ LICENSING ABOVE

        ALT MAIN BODY THAT USES A METAL STUD FOR THE BEARING POST.

        YOU MUST FABRICATE THE POST.

        MY HO SCALE TRAIN STUFF

        ADDED 2/16/2018

        VERSION 2 - FOR UNDER 20X40 Y AXIS RAIL

        * * * PLEASE READ LICENSING ABOVE

        REV 1 CHANGE NOTES - 1/30/2018

        • MADE THE KICKSTAND TABS LARGER
        • ADDED MATERIAL AROUND KS TAB ENGAGEMENT
        • MADE PHONE AREA .063" DEEPER
        • MADE SCREEN OPENING .063" TALLER
        • ADDED A LITTLE DEPTH TO THE BACK
        • MADE THE KICKSTAND ANGLE MORE

        I designed this from scratch based off of the looks of the bullseye but in no way used his files to create this. This is 100% my file. It should fit his base. I have tested it.

        * * * PLEASE READ LICENSING ABOVE

        3 SIZES. 4 INCH TALL, 5 INCH TALL, 6 INCH TALL. STL FILES AND STEP FILES.

        ADDED 2/20/2018

        ADDED 1/11/2018

        * * * PLEASE READ LICENSING ABOVE

        revised 12/10/2018: fixed geometry errors and added clearance.

        Overall dimensions of lip bracket

        ​3.7372" (94.925mm) x 2.3438" (59.5313mm) x 0.4375" (11.1125mm)

        MY ENDER 3 VIDEO CABLE PLUS SD ADAPTOR CABLE CLIP

        DESIGN CHANGE SINCE THIS VIDEO

        * * * PLEASE READ LICENSING ABOVE

        These are stackable and have a cap. No ramps inside to get jammed up in. maximum storage room. Has letter A inserts to print a different color. Glue on the RED side cover after fit tested.

        120mm CASE FAN EXHAUST COVER

        1-1/2" SCH 40 PVC PIPE ADAPTORS AND PARTS

        MY X-CARVE PROJECT BOXES

        I designed this from scratch based link below (my file from scratch). 2 lengths. designed to use an M5x30mm hex head screw and an M5 T nut. Also for the knob, I used the bridging technique from makers muse.

        Suggested orientation on build plate

        ​(CLICK TO ENLARGE)

          * * * PLEASE READ LICENSING ABOVE

          ADDED 2/6/2018

          $1 donation

          ALT2 - WITH A RADIUS FOR HOLDING ROUND STOCK

          ADDED 1/24/2018

          (NOT MY FILES)

          THIS IS FOR THE STOCK Z AXIS TO CLAMP A 4 INCH HOSE TO THE TOP. USE 4 M3 SCREWS TO ASSEMBLE.

          PRE CONSTRUCTION OR OPEN END INSTALL

          * * * PLEASE READ LICENSING ABOVE

          ADDED 1/29/2018

          Use the included zip ties to clamp the interlocked belt teeth together. 2 per belt end. The belt end clip should be close enough to the end plate that you can home the machine without hitting the clip. You may want to put the tensioner side on the back of the machine.

          THIS IS 100% MY DESIGN. THEY FIT 20X20 AND 20X40 EXTRUSIONS.

          USES 608ZZ BEARING

          (22mm O.D. X 8mm I.D. X 7mm WIDE)

          ADDED 11/29/2018

          * * * PLEASE READ LICENSING ABOVE

          ADDED 1/26/2018

          $10 donation

          Buy me dinner!

          ADDED 11/13/2018

          MY ENDER 3 UPPER FILAMENT GUIDE WITH BEARING WHEEL AND REMOVEABLE KEEPER

          I love to help others and share my designs. I Don't mind sharing my work. If you enjoy my designs and can spare a dollar or two, awesome! If not, no worries and enjoy the files!

          MY VERSION

          • LARGER FRAME
          • LARGER HOLES FOR MOTOR CABLE
          • BIGGER FOOTPRINT FOR CIRCUIT BOARD (SHOULDN'T WARP)
          • CAN BE PRINTED WITHOUT SUPPORTS
          • REVISED 2/21/2018

          Give me your couch change!

          DESIGNS BY PHIL, LLC

          NEW - 2/19/2018

          WAITING LIST SIGN UP FORM AND INFORMATION FOR TURN-KEY MOUNT PURCHASE

          * * * PLEASE READ LICENSING ABOVE

          This is for those with tall aftermarket linear rails. The higher it goes, the more it's unsupported by the gantry extrusion. It' can flex. this helps eliminate that. build and print at your own risk. Use M5 or #12 hardware. You will have to make your own links between the 2 sets of brackets.

          * * * PLEASE READ LICENSING ABOVE

          ** revised 1/12/2018. Made the clearance for the belt a little bigger. increased the M3 hole clearance. made the cover universal and symmetrical.

          Suggested orientation on build plate

          ​(CLICK TO ENLARGE)

            scale the top spacer as needed (yellow)

            THIS IS FOR THE GEN 2 SIDE BOARD. THERE ARE 2 MOUNTING POSITIONS FOR ACCESSOIRES. THESES WILL MOUNT THERE.

            * * * PLEASE READ LICENSING ABOVE

            * * * PLEASE READ LICENSING ABOVE

            THIS IS 100% MY DESIGN BUT BASED OFF OF THE NEW BRIT WORKSHOP DESIGN.

            IT USES 0.50" THICK ACRYLIC AND EASY TRIM BRUSH STRIPS FROM

            MCMASTER-CARR

            MY ALL-IN-ONE SHARPIE/PEN/PENCIL MOUNT FOR THE X-CARVE

            SCREW IN (M5 x 8mm BUTTON HEAD PLUS T NUTS) 20X20 AND 20X40

            ADDED 1/9/2018

            * * * PLEASE READ LICENSING ABOVE

            UNTESTED. ONCE PROVEN IT WILL BE AVAILABLE FOR TURN KEY PURCHASE

            MY NO DRILL OR TAP Z AXIS BRACE

            I DESIGN IN INCHES USUALLY SO YOU MAY HAVE TO SCALE BY 25.4

            Revised 11/6/2018

            This is for the Ender 3 3D printer. In the front is the ribbon cable that leads to the display. There are clips available for that but none that can also fit an SD card adaptor ribbon cable too. Bend the SD adaptor ribbon cable into a C shape and slide it into the clip first. then the display cable the same way. This design has not been tested yet, but I will very soon. I included the STEP file so you can modify it in Fusion 360 if need be.

            SAMSUNG S8 RETRO TV PHONE STAND

            DRAG KNIFE V5

            VERSION 3 - 608zz BEARING AND LOWER PROFILE

            MY Z AXIS BRACE

            This is my design for improved strength.

            ADDED 11/5/2018

            * MUST BE PRINTED AS SHOWN FOR MAX STRENGTH

            Click to enlarge

            THIS IS 100% MY DESIGN... NO ONE ELSE HAS ANYTHING LIKE IT.

            IT'S FOR MOUNTING THE DUST SHOE ABOVE TO THE GANTRY OF THE X-CARVE AND CAN BE USED WITH EITHER THE 20mm EXTRUSION OR THE 1 INCH EXTRUSION. THIS IS FOR WIDER Z CARRIAGES. 2 VERSIONS, ONE WITH A 5.14" GAP BETWEEN THE BRACKETS, THE OTHER 3.6" BETWEEN, BUT STRONGER.

            UNTESTED. ONCE PROVEN IT WILL BE AVAILABLE FOR TURN KEY PURCHASE

            MY GANTRY CLAMP DESIGN

            ALT - WITH A 2.5 DEGREE SLOPED FACE

            FINGER

            STICKS DOWN ONLY 3mm BELOW 20X20 EXTRUSION

            Here is a quick disconnect mount for the X-CARVE that holds a pen or pencil.

            A rubber band goes thru the cap and around the hooks. tie knots in the rubber band for adjustable tension. Use M4x10mm thumb screws to secure it to the DeWalt 611 mount. The pencil may need to be shimmed with paper wrapped around it to ensure a good fit since it's made to fit pens also.

            DESIGNS BY PHIL SPHERE-O-BOT MAIN CHASIS

            STOCK SPHERE-O-BOT ALT ARMS

            Originally setup for a shop vac hose

            Overall dimensions of slot bracket

            ​3.7372" (94.925mm) x 2.60" (66.04mm) x 0.4375" (11.1125mm)

            This is my design for a cover to go over an 80mm or 120mm case fan to exhaust the laser fumes thru a 1.5" I.D. shop vac line. has places for zip ties to mount it on 4 sides and a place for the wires to come out. You can stack multiple fans for added force.

            ADDED 1/9/2018

            * * * PLEASE READ LICENSING ABOVE

            * * * THE SHIELD IS NOT A REPLACEMENT FOR SAFETY GLASSES!!! YOU SHOULD STILL WEAR THE APPROPRIATE SAFETY GLASSES!! I AM NOT RESPONSIBLE FOR YOUR LACK OF SAFETY. USE AT YOUR OWN RISK!

            Revised 12/4/2018

            increased the size of the nubs that engage in the extrusion for a better grip.

            * * * PLEASE READ LICENSING ABOVE

            The clips are 20mm X 30mm X 17mm

            The covers are 21mm X 19mm x 3.286mm

            IN LIGHT OF MY FINGER INJURY, I DECIDED TO DESIGN A BETTER FINGER SPLINT THAN WHAT THEY GAVE ME.

            ADDED 1/9/2018

            $2 donation

            ADDED 1/10/2018

            ADDED 12/7/2018

            * * * PLEASE READ LICENSING ABOVE

            UNTESTED. ONCE PROVEN IT WILL BE AVAILABLE FOR TURN KEY PURCHASE

            * * * PLEASE READ LICENSING ABOVE

            MY 80mm AND 120mm CASE FAN EXHAUST COVER

            ADDED 11/5/2018

            $5 donation

            ADDED 2/6/2018

            * * * PLEASE READ LICENSING ABOVE

            THIS IS 100% MY DESIGN AND CONCEPT FOR A DRAG KNIFE BEARING SETUP.

            USE 16mm O.D. X 8mm I.D. X 5mm WIDE BEARINGS.

            ADDED 2/2/2018

            ADDED 2/21/2018

            ALT3 - WITH A 90 DEGREE CORNER NOTCH FOR HOLDING

            * * * PLEASE READ LICENSING ABOVE

            Licensing: These are available for you to print for free. You may also take the files to someone with a 3D printer and ask them to print a set FOR YOU. * * * Under no circumstances are you allowed to make copies for YOU to sell. These are my product and design. I would like to be compensated for my hard work. Thank you!

            Revised 11/8/2018

            THIS IS 100% MY DESIGN... NO ONE ELSE HAS ANYTHING LIKE IT.

            IT'S FOR MOUNTING THE DUST SHOE ABOVE TO THE GANTRY OF THE X-CARVE AND CAN BE USED WITH EITHER THE 20mm EXTRUSION OR THE 1 INCH EXTRUSION.

            SAME AS ABOVE BUT MORE MEAT AROUND THE BEARING AND MORE RELIEF FOR THE NUTS.

            USE 16mm O.D. X 8mm I.D. X 5mm WIDE BEARINGS.

            80mm CASE FAN EXHAUST COVER

            SNAP IN

            NEW!! DC SPINDLE MOUNT VERSION

            Examples:
            You printing for yourself = YES
            You printing for a friend = YES
            You paying a friend to print for you = YES
            You printing 2 and selling 1 = NO
            You telling people you can print it for a price = NO
            You putting them for sale on your site = I WILL HUNT YOU DOWN…

            REVED 11/30/2018

            MY SPHERE-O-BOT DESIGN

            * * * PLEASE READ LICENSING ABOVE

            $20 donation

            Laser proof acrylic should be 1.625" x 3.625" x .185" thick

            * * * PLEASE READ LICENSING ABOVE

            Buy me a shot!

            ** revised 2/26/2018. Added a version with modeled supports to help print quality. (huge print improvement!)

            Suggested orientation on build plate

            ​(Spring must be printed on side)

              MY X-CARVE Z TOP PLATE HOSE MOUNT

              USE MAIN PLATE, SHIELD, AND PORT PARTS FROM ABOVE

              REV 1

              1/26/2018

              Recommended printing

              Click to enlarge

              I tension my 9mm wide 3GT3 belts to 3.8lbs at an inch lift in the middle of a 1000mm rail. This is reference only. I am not responsible for damage to your machine if you use my numbers.

              WAITING LIST SIGN UP FORM AND INFORMATION FOR TURN-KEY END CLIPS